In-process testing and monitoring solutions for quality 4.0 manufacturing

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In-process testing and monitoring solutions for quality 4.0 manufacturing

In-process testing (IPT), or in-process verification (IPV), is a proven methodology of critical-to-quality operations on a part as it is being manufactured. Using Sciemetric Industry 4.0 systems, you will catch product defects before they leave the production line, reducing costly scrap and wasted cycles.

Sciemetric’s in-process test and monitoring systems can be applied to nearly any test on your line, including crimp, dispense, press-force / press-fit, leak testing, noise and vibration and harshness testing (NVH), welding, functional testing, profile inspections, torque testing, and more. Our data management and industrial analytics software well help you realize use the data from your test stations to realize the benefits of Industry 4.0. Report on quality, quickly analyze and address issues, improve cycle time and productivity, and more.

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IPT

Flexible, scalable solutions for in-process testing

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sigPOD process monitoring system

sigPOD is Sciemetric’s out-of-the-box solution to enable in-process monitoring and testing to verify each part as it is assembled on the manufacturing line. This in-station process monitoring tool uses unique, advanced signature analysis technology to deliver reliable real-time pass/fail feedback with the most reliable defect detection. Its compact design and selection of pre-configured tests make it quick and easy to integrate on the line.

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Data collection and Industry 4.0 manufacturing analytics

Sciemetric’s data collection and manufacturing analytics solutions deliver everything manufacturers need to access the benefits of Industry 4.0. QualityWorX and Sciemetric Studio work together to provide data collection and organization and in-depth data analysis and reporting. Manufacturers have used these solutions to gain insights to quickly identify product quality problems in real-time, make informed decisions, provide proof of quality and more on their production lines. on your line.

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One standard solution for automated defect recognition & analysis across your production line

Sciemetric IPT can work across the manufacturing assembly process to help you deliver a high quality finished product. Download the IPT Engine Blueprint to an example for an ICE engine line.

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The most accurate manufacturing defect detection, powered by digital process signatures technology

The sigPOD uses unique digital process signature technology to deliver the most accurate defect detection on the market. Most in-process test or monitoring systems rely on only a few points of measurement to identify a pass/fail, but the sigPOD measures hundreds or thousands of datapoints for a more accurate recording of the process. Our tools then apply complex algorithms to analyze this data to catch even the smallest deviations that could lead to product defects.

Overlay, analyze, visualize digital process signatures (or waveforms) to view trends across stations or focused on a single part (identified by serial number). Our technology helps you identify the root cause of defects, access insights to improve test limits, adjust cycle times and moreusing precise data rather than guesswork.

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Your local leaders in in-process test

Sciemetric is a global leader in in-process testing and process monitoring, working with top manufacturers to improve product quality and production efficiency using industry-leading in-process testing and data analysis tools. Sciemetric India offers local experts to provide manufacturers with the expertise and advice they need to enable better quality control and continuous improvement on their manufacturing lines. We will help you catch defects, improve your product quality, and boost production efficiency. Contact us today to discuss how we could make improvements on your line.

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